Workers in manufacturing are exposed to a variety of dangers in the workplace. The National Safety Council rated manufacturing as the industry with the third highest occurrence of injuries resulting in days away from work. Although manufacturing can be a fast-paced environment, it’s important to slow down and focus on worker safety.

Top ten hazards

In 2018, these were the most common manufacturing safety violations cited by OSHA:

1. Machine guarding
2. Lockout/tagout
3. Hazard communication
4. Respiratory protection
5. Electrical requirements
6. Powered industrial trucks
7. Personal protective equipment
8. Occupational noise exposure
9. Walking and working surfaces
10. Process safety management

Focus on safety

Creating a culture of safety is one of the key ways to prevent injuries.

All leaders and supervisors in the company should prioritize safety. They are the ones who set the example for all other employees and can teach workers to avoid risks and utilize best practices.

Be sure to establish some safety best practices. Set up procedures and safety measures for all employees to follow and be sure to enforce them. Reinforce your expectations by continually communicating them to your workers. Implement safety training sessions for all new employees and continue to follow up with additional sessions periodically.

Safety guidelines for your employees include:

• Follow proper procedures when using machines and tools
  Pay attention to manufacturer’s recommendations for operating any equipment. All machinery should have proper guarding.

• Wear the appropriate personal protective equipment
  Make sure all PPE is in good condition and suited to the job being done.

• Avoid slips, trips and falls
  Be aware of potential hazards that could cause a fall, such as uneven walking surfaces, unsafe use of ladders, obstacles in walkways and more.

• Use proper lifting procedures
  Use mechanical lifting equipment whenever possible. If manual lifting can’t be avoided, remember to lift from a position of power by keeping the head up, keeping the load close, using a staggered stance and remember “nose follows toes” to avoid twisting.

• Report any unsafe working conditions
  Inform supervisors of any hazards, including but not limited to malfunctioning machinery, tripping hazards and damaged tools.

Recommended resources

SFM has a variety of manufacturing safety resources available. Some key pieces include:

• Machine guarding 5-Minute Solution
• Lockout/tagout 5-Minute Solution
• Job hazard recognition Supervisor Initiated Training
• Respirators 5-Minute Solution
• Forklift safety 5-Minute Solution
• Warehouse safety Supervisor Initiated Training
• Report unsafe conditions Supervisor Initiated Training
• Personal protective equipment CompTalk
• Supervisor strategies for reducing lifting hazards
• Use Safe Moves when lifting handout
• Slips, trips and falls: An employers guide for preventing injuries

All these and additional safety resources can be found in our resource catalog.

Falling down the stairs can lead to serious injuries such as fractures and sprains. Many such injuries can be avoided by simply using handrails.

Defend yourself from falls on stairways

Some people think you only need to use handrails when going down the stairs, but there’s potential to slip and fall going in either direction.

Why don’t people use handrails?

According to a safety guidebook from the National Association of Letter Carriers and the U.S. Postal Service , the reasons people sometimes avoid using handrails include:

• A handrail is in poor condition. Encourage employees to report handrails that are loose, rough or in need of repair.
• Use of handrail slows your descent. It’s true, falling down the stairs is often faster, but much more painful.

You might also see people holding their cell phones or other devices in their hands, rather than the handrail.

Tips to be safe on stairways

Follow these tips to stay safe on stairways:

• Use handrails.
• Put your mobile device away.
• Take one step at a time. Slow down.
• Make sure you can see the stairs. Good lighting is essential.
• Keep stairways clear of clutter. It’s easy enough to lose your balance without having to navigate around clutter.
• Carry only what you can handle, leaving one hand free to use the handrail. Get help if you have to carry something large.
• Do not underestimate the risk of using the stairs. Focus on the stairs, not conversations or other distractions that may be present.
• If the steps are located outside, be extremely careful if it is raining or snowing.

This is not intended to serve as legal advice for individual fact-specific legal cases or as a legal basis for your employment practices.

Avoiding injury in snowy, icy weather can be difficult. Stay on your feet this winter by using these safety tips.

Avoid winter slips and falls: Prevent slipping and sliding

You can find more information and resources about winter safety on our slips and falls prevention page .